Spool Bolts
Spool Bolts
Spool Bolts
Spool Bolts
Spool Bolts
Spool Bolts
Spool Bolts
Spool Bolts

Spool Bolts

Spool bolts are produced to provide extra clearance between insulators and poles, also used with spool insulators in rural secondary construction. Each bolt is assembled with 2 square nuts, MF type lock nut, round washer and cotter pin. There are usually have 2 types of spool bolts: single spool bolts and double spool bolts.

Product Description

Product Overview:

Spool bolts are specialized fasteners designed to provide extra clearance between insulators and poles, particularly in rural secondary construction. These bolts are essential for ensuring proper spacing and stability in electrical distribution systems. They are commonly used with spool insulators to support and maintain electrical lines in a secure manner.

Structural Features:

  1. Forged Design:
    • Available in single or double spool configurations, each bolt is forged with an integral washer upset at the insulator end. The single spool bolt has one washer, while the double spool bolt has two washers to provide additional clearance.
  2. Extra Clearance:
    • Double upset design provides 1 5/8″ clearance between the insulator and the pole, ensuring proper spacing for secure installation.
  3. Rolled Threads:
    • Spool bolts are equipped with 5/8″ rolled threads, enhancing their strength and ensuring secure fastening.
  4. Complete Assembly:
    • Each bolt is supplied with all associated hardware, including 2 square nuts, MF type lock nut, round washer, and cotter pin, facilitating easy and secure installation.

Installation Method:

  1. Preparation:
    • Ensure that all necessary tools and materials are available before starting the installation process. Verify the specifications of the spool bolts to ensure compatibility with the insulators and poles.
  2. Positioning:
    • Position the spool bolt through the designated hole in the pole and align it with the spool insulator.
  3. Securing Insulator:
    • Place the insulator on the bolt and position the washers and nuts as required. For double spool bolts, ensure the extra clearance is maintained.
  4. Tightening:
    • Tighten the square nuts on both ends of the bolt using appropriate tools to ensure a firm and secure connection. Use the MF type lock nut and cotter pin to lock the assembly in place.
  5. Inspection:
    • Inspect the installation to ensure all components are properly tightened and the insulator is securely fastened with the correct clearance.

Applicable Environmental Conditions:

  1. Temperature Range:
    • Suitable for operation in temperatures ranging from -40°C to +60°C, ensuring performance in extreme weather conditions.
  2. Humidity:
    • Can operate effectively in environments with relative humidity up to 95%, ensuring reliability in moist conditions.
  3. Weather Resistance:
    • Designed to withstand harsh weather conditions, including high winds, heavy rain, and UV exposure.
  4. Corrosive Environments:
    • The galvanized coating or other anti-corrosion treatments make spool bolts suitable for environments with exposure to corrosive elements such as salt, chemicals, or industrial pollutants.

Specifications

Material: Steel Hot Dip Galvanized

Single Upset – Minimum Tensile strength 13,550
Catalog number Shank Length (in) Overall Length (in) Thread Length (in) Weight/100(lbs)
LR2343-1/2 9 13 1/2 4 145
LR2344-1/2 10 14 1/2 4 156
LR2346-1/2 12 16 1/2 6 173
LR2348-1/2 14 18 1/2 6 237

 

Double Upset-Minimum Tensile strength 13,550
Catalog number Shank Length (in) Overall Length (in) Thread Length (in) Weight/100 (lbs)
LR2395 9 15 4 165
LR2396 10 16 4 172
Lr2398 12 18 6 192

Product Advantages

  • 1. High-strength stainless steel materials: Spool Bolts are generally made of high-strength stainless steel materials, with corrosion resistance, wear resistance and other characteristics.
  • 2. Surface treatment: Spool Bolts surface treatment, generally using sandblasting, polishing and other technologies to improve its surface smoothness.
  • 3. Precise size: Precision machining of Spool Bolts can ensure the precision of its size and ensure the accuracy of assembly.
  • 4. Reliable performance: Spool Bolts have reliable mechanical properties, can withstand high strength traction and extrusion pressure.
  • 5. Corrosion resistance: After the completion of Spool Bolts processing, corrosion resistance treatment such as galvanizing and thermal spraying is usually carried out to improve its corrosion resistance.
Spool Bolts

Application Places

  • Rural Secondary Construction:
    • Ideal for providing extra clearance and secure attachment of spool insulators in rural electrical distribution systems.
  • Power Distribution Networks:
    • Used to maintain proper spacing and stability of electrical lines in power distribution networks.
  • Telecommunications:
    • Suitable for use in telecommunications infrastructure to support and stabilize lines and cables.
  • Industrial Installations:
    • Applicable in various industrial settings where secure and stable installation of electrical lines is required.

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Faq

  • What are the general ways of bolt anticorrosion?

    1. Coating anti-corrosion: ‌ The use of coating products, ‌ such as molybdenum disulfide coating, ‌ through high temperature curing or room temperature curing process, ‌ to form a black and gray coating, ‌ to provide long-term anti-corrosion effect. ‌ The coating keeps out air and moisture ‌ effectively prevents corrosion. ‌

    2. Grease anti-corrosion: ‌ through the use of butter, ‌ oil, ‌ special grease or lubricating paste and other products, ‌ these products can form a protective film on the surface of the bolt, ‌ to prevent the contact of moisture and air, ‌ so as to achieve the purpose of anti-corrosion. ‌ Special greases and lubricants for better results. ‌

    3. Hot dip galvanizing: ‌ this is a traditional and commonly used anticorrosion method. ‌ by dipping bolts into molten zinc solution, ‌ forms a uniform and thick layer of zinc on its surface, ‌ this layer of zinc can effectively isolate air and moisture, ‌ and can repair small damage by itself. ‌

    4. Electric galvanizing: ‌ deposited zinc ions on the bolt surface by current, ‌ to form a uniform and smooth coating, ‌ this method can control the thickness of the coating, ‌ to provide better anti-corrosion effect. ‌

    5. Blackening treatment (‌ phosphating treatment) ‌ : ‌ a layer of black oxide film is formed on the surface of the bolt through chemical reaction, ‌ provides certain anti-corrosion protection, ‌ and increases the anti-rust property of the bolt. ‌

    6. Sandblasting treatment: ‌ remove the oxide layer and rust on the surface of the bolt by high-pressure blasting sand, ‌ and then coating treatment, ‌ such as spraying epoxy resin, ‌ polyurethane and other anti-corrosion materials, ‌ to provide multi-layer protection. ‌

    7. Use corrosion-resistant materials such as ‌ stainless steel (‌304 and 316) ‌ and fiber-reinforced polymers (‌). These materials can provide good protection in corrosive environments. ‌

    8. Surface coating corrosion resistant layer: ‌ add corrosion resistant coating such as Teflon coating on the metal surface, ‌ these coatings have the characteristics of corrosion resistance, ‌ low friction coefficient and wide temperature range. ‌

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