IPC for ABC  insulation piercing connector
IPC for ABC  insulation piercing connector
IPC for ABC  insulation piercing connector
IPC for ABC  insulation piercing connector
IPC for ABC  insulation piercing connector
IPC for ABC  insulation piercing connector
IPC for ABC  insulation piercing connector
IPC for ABC  insulation piercing connector
IPC for ABC  insulation piercing connector
IPC for ABC  insulation piercing connector

IPC for ABC insulation piercing connector

The Insulation Piercing Connectors are mainly composed of insulating shell, piercing blade, waterproof rubber pad and torque bolt. When connecting cable branches, insert the branch cable into the branch cap and determine the location of the main branch. Use a socket wrench to tighten the torque nut on the cable clamp. With the tightening of the torque nut, the two insulators with puncture blades on the upper and lower part of the cable clamp gradually close together. The puncture blade also began to puncture the insulation layer and metal conductor of the cable. When the sealing degree of the sealant gasket and insulating grease and the contact between the piercing blade and the metal body achieve the best effect, the torque nut automatically falls off. At this time, the installation is complete and the contact point sealing and electrical effect achieve the best effect.

Product Description

Product Introduction:

The IPC for ABC Insulation Piercing Connector is a state-of-the-art electrical accessory designed to provide a secure and efficient connection to insulated wires or cables. This innovative connector is suitable for a variety of applications, offering a reliable and time-saving alternative to traditional wire connection methods.

Structural Features:

  1. Precision Piercing Mechanism: Features finely crafted piercing contacts that ensure a direct and secure connection with the conductor.
  2. Insulated Housing: The connector’s body is made from premium insulating material to prevent electrical exposure and ensure operator safety.
  3. Locking Collar: An adjustable locking collar allows for a snug fit on cables of various sizes, maintaining consistent pressure on the piercing contacts.
  4. Torque Nut Design: A torque nut is included for precise tightening, ensuring a reliable connection without over-tightening.

Simple installation

Experimental performance

1 Mechanical properties: The grip force of the wire clamp is greater than 1/10 of the wire breaking force, which meets the requirements of GB2314-1997
2 Temperature rise performance: in the case of high current, the temperature rise of the wire clamp is connected to the temperature rise of the wire
3 Thermal cycle performance: in line with GB/T2317-2000 electric power fixtures thermal cycle test standards.
4 Waterproof insulation performance: meet the relevant test requirements of GB/T13140-1998 Part 2 standard
5 Corrosion resistance: Do three 14-day cycle tests in sulfur dioxide and salt spray environment.
6 Environmental aging performance: Exposure to ultraviolet, dry, and humid environments, temperature changes, and thermal shock for six weeks
7 Fireproof performance: The insulation material of the connected device is subjected to the scorching wire test and meets the requirements of Chapter 4-10 of GB/T5169.4

Specifications

TTD series parameters

Type

 

Conductor Range(mm²)  

NO.Bolt

 

Main Tap
TTD121F 25-95 2.5-25 1
TTD151F 25-95 (2.5)6-35 1
TTD201F 35-95 25-95 1
TTD281F 50-185 6-35 1
TTD282F 25-95 25-35 1
TTD451F 95-240 95-240 2

IPC series parameters

Type Conductor Range(mm2 ) No. Bolt
Main Tap
IPC3.1 16-95 45590 1
IPC3.2 70-95 70-95 1
IPC3.3 120-185 16-25 1
IPC3.4 70-185 70-185 2

CT series parameters

Type Conductor Range(mm2)
Main Tap
CT-1 6-95 1.5-6
CT-2 6-150 2.5-25
CT-3 6-150 4-35
CT-4 25-150 25-95
CT-5 25-150 16-95

JBC series parameters

Type Material of teeth Main line(mm2 ) Branch line(mm2) No. Bolt
JBC-1 Al/Cu/Bimetallic 35~70 6~35 1
JBC-2 Al/Cu/Bimetallic 35~150 35~150 1
JBC50-240 Al/Cu/Bimetallic 50~240 50~240 2

LR series parameters

Type Material of teeth Main line(mm2 ) Branch line(mm2 ) Nominal current(A) Piercing depth
LR756 Al/Cu/Bimetallic 0.75~6 0.75~6 41 1-1.5
LR041 Al/Cu/Bimetallic 1.5~35 1.5~10 41 1.5-2
LR101 Al/Cu/Bimetallic 1.5~2.5 1.5~10 55 1.5-2
LREP Al/Cu/Bimetallic 16~95 1.5~10 55 1-2
LR2-95 AI/Cu/Bimetallic 16~95 4~54.6 160 1.5-2.5
LR2-150 Al/Cu/Bimetallic 50~150 6~54.6 162 1.5-2.5
LR3-95 AI/Cu/Bimetallic 16~95 16~95 198 1.5-2.5
LR4-150 AI/Cu/Bimetallic 50~150 50~150 219 1.5-2.5
LR6 Al/Cu/Bimetallic 120~240 25~120 360 1.5-2.5
LR7 AI/Cu/Bimetallic 150~240 10~25 336 1.5-2.5
LR240 AI/Cu/Bimetallic 95~240 95~240 1040 1.5-2.5
LR300 AI/Cu/Bimetallic 300 ANY 1040 1.5-2.5
LR400 AI/Cu/Bimetallic 400 ANY 1040 1.5-2.5

Product Advantages

  • 1.Piercing connector,simple installation, need not strip the cable coat.
  • 2.Moment nut, piercing pressure is constant, keep good electric connection and make no damage to lead.
  • 3.Self-seam frame, wetproof, waterproof, and anti-corrosion, extend the using life of insulated lead and connector
  • 4.Adopted special connecting tablet, apply to joint of Cu(Al) and Cu(Al) or Cu and Al
  • 5.Smallelectric connecting resistance, connecting resistance less than 1.1 times of the resistance of branch conductor with the same length
  • 6.Special insulated case body, resistance to illumination and environmental aging, the insulation strenath can up to 12KV
  • 7.Arc surface desian, applv to connection with the sameldifferent) diameter, wide connection scopel0,75mm’-400mm
IPC for ABC insulation piercing connector

Application Places

  1. AB Cable Systems: IPCs are extensively used in AB cable systems to create tap connections that can extend the line, distribute the line, connect to street lights, or connect to households 7.
  2. Electric and Power Construction: They are commonly used to connect any main conductor and branch conductor, providing an easy, fast, safe, and reliable method for electrical connections 9.
  3. Overhead Low Voltage Insulated Cable Connection: IPCs are used for overhead low voltage insulated cable connections, offering a solution that does not require cutting off the main cable or stripping the insulation layer 9.
  4. Low-voltage Insulated Household Wire T-connections: They can be used for household wiring, providing a safe and reliable connection without the need for traditional wire stripping methods 9.

Packing

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Faq

  • 1. How to choosing Insulation piercing connector?

    1.Simple installation

    Con be branch of cable without striping the insulated coat and the joint is completely insulated. Make branch in the random location of cable  without cutting off the main cable. Simple and reliable installati just need sleeve spanner, can be installed with on live line.

    2.Safe use

    The joint has good resistance to distortion, quake, fire, wet, electrochemical corrosion and aging, need no maintenance. Has been used successfullyfor 30 years

    3.Economical cost

    Small installation space, save the cost of bridge and land construction. in structural application, there need no terminal box, junction box and return wire of cable, save cable cost. The cost of cables and clamps is lower than other power supply system

  • 2. How do IPCs work?

    IPCs work by piercing the insulation of a wire or cable with a sharp contact point, which then makes direct contact with the conductor material inside. The piercing action ensures a secure connection that is resistant to pulling forces and vibration.

  • 3. How do IPCs differ from traditional connectors?

    Unlike traditional connectors that require stripping the cable insulation, IPCs pierce the insulation directly, saving time and reducing the risk of damaging the conductor.

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