Composite Suspension/Tension Insulator
Composite Suspension/Tension Insulator
Composite Suspension/Tension Insulator
Composite Suspension/Tension Insulator
Composite Suspension/Tension Insulator
Composite Suspension/Tension Insulator
Composite Suspension/Tension Insulator
Composite Suspension/Tension Insulator
Composite Suspension/Tension Insulator
Composite Suspension/Tension Insulator
Composite Suspension/Tension Insulator
Composite Suspension/Tension Insulator
Composite Suspension/Tension Insulator
Composite Suspension/Tension Insulator

Composite Suspension/Tension Insulator

Composite Suspension Insulators, also known as composite long rod insulators, composite tension insulators, polymer suspension insulators, and silicone rubber suspension insulators, are a primary type of composite insulator used in power transmission and distribution systems. These insulators are suitable for applications ranging from 11kV to 1100kV, making them ideal for both transmission and distribution lines.

Product Description

L&R Tension Composite Insulators, also known as Suspension Type Polymer Insulators, are expertly crafted from a glass fiber epoxy core rod, silicone rubber sheds, and metal fittings.

Advanced Manufacturing Techniques

  • Silicone Rubber Shed: Utilizes whole packing pressure technology to address the critical issue of interface electric spark puncture, enhancing the reliability of the composite insulator.
  • Core Rod and Metal Fittings Connection: Employs internationally advanced pressure welding techniques, combined with a fully automated ultrasonic defect detection system, ensuring high integrity and strength.

Key Features

  • High Intensity: The pressure welding technique provides strong, reliable connections without damaging the core rod.
  • Aesthetic and Functional Design: The insulators feature a sleek, compact design, are lightweight, and incorporate galvanized metal fittings for corrosion resistance. They are interchangeable with porcelain insulators.
  • Mechanical Strength: The design takes full advantage of the core rod’s mechanical strength, ensuring robust performance in various applications.

Choose L&R Tension Composite Insulators for a reliable, high-performance solution in your high voltage transmission and distribution systems.

Specifications

Main Technical Parameter (IEC 61109)

Model Rated
Voltage(kV)
Rated Mechanical
Failing  Load(kN)
Length

(mm)

Minimum  Arc
Distance
(mm)
Minimum Creepage Distance(mm) Lightning Impulse Withstand Voltage,peak(KV) P.F 1min wet withstand voltage(kV) Coupling Size
FXB-11/70 11 70 330 160 300 95 45 16
FXB-11/80 11 80 370 200 450 95 45 16
FXB-24/70 24 70 410 240 750 125 65 16
FXB-24/100 24 100 450 240 750 125 65 16
FXB-24/120 24 120 450 240 750 125 65 16
FXB-33/70 33 70 530 360 900 200 95 16
FXB-33/80 33 80 590 425 1080 220 95 16
FXBW-33/70 33 70 655 480 1260 220 105 16
FXBW-33/100 33 100 695 480 1260 220 105 16
FXBW4-66/70 66 70 870/940 710 2248 410 185 16
FXBW4-66/100 66 100 870/940 710 2248 410 185 16
FXBW4-110/100 110 100 1240/1440 1000/1200 3150/3860 550 230 16
FXBW4-110/160 110 160 1340 1000 3380 550 230 R20
FXBW4-145/120 145 120 1480 1240 4123 725 355 16
FXBW4-220/100 220 100 2240/2350/2470 2020/2080/2210 6450/6760/7150 1000 395 16
FXBW4-330/160 330 160 2990 2600 9075 1425 570 R20
FXBW4-220/210(160) 220 210/160 2350 2000 6800 1000 230 R20
FXBW4-330/210(160) 330 210/160 2930 2650 8790 1425 570 R20
FXBW4-500/210(160) 500 210/160 4450 4075 14860 2050 740 R20

Note:
1.We can produce as per customer’s requirements.

2.Corona Ring is necessary at 220kV system and above.For application at 220kV 230kV.one corona ring should be assembled at the end of Suspension Insulator.
While application at 330kV and above,two corona rings should be assembled at both end of insulator.

Product Advantages

  • 1. Robust Construction: The insulator features a strong FRP core that provides high mechanical strength and excellent electrical insulation properties.
  • 2. Durable Silicone Rubber Housing: The silicone rubber housing offers exceptional resistance to weathering, UV radiation, and pollution, ensuring long-term reliability in harsh environments.
  • 3. Secure Metallic Fittings: The insulator is equipped with metallic fittings on both ends. The bottom fitting, known as the pin, includes a screw for secure attachment to the cross-arm. The top fitting, or header, features a groove designed to hold conductors firmly in place.
  • 4. Compact and Lightweight: Easy to transport and install, reducing labor and logistical costs.
  • 5. High Performance: Exceptional mechanical strength and superior reliability for power lines.
  • 6. Hydrophobic and Contaminant-Resistant: Outstanding resistance to water and contamination, ensuring minimal maintenance.
  • 7. Long-Term Durability: Excellent aging resistance and leakage tracking, providing reliable performance over extended periods.
11KV 120KN TENSION INSULATORali

Application Places

Composite Suspension/Tension Insulator are designed for use in high voltage overhead power distribution systems, providing reliable insulation and support for conductors. Their robust design and materials make them ideal for:

  • Transmission lines
  • Distribution networks
  • Substations

Choose L&R Composite Suspension/Tension Insulator for your high voltage power distribution needs and benefit from their advanced materials and reliable performance.

 

Packing

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Faq

  • 1. What is a Composite Suspension/Tension Insulator?

    A Composite Suspension/Tension Insulator is a type of insulator used in high voltage transmission and distribution lines. It is made from a glass fiber epoxy core rod, silicone rubber sheds, and metal fittings. These insulators are designed to provide superior mechanical and electrical performance.

  • 2. What are the key benefits of Composite Suspension/Tension Insulators?

    The key benefits include:

    • High Reliability: Advanced manufacturing techniques prevent interface electric spark punctures, ensuring reliable performance.
    • Durability: Made from robust materials like silicone rubber and glass fiber epoxy, these insulators are highly durable and resistant to environmental factors.
    • Lightweight and Compact: Easier to handle and install compared to traditional porcelain insulators.
    • Corrosion Resistance: Galvanized metal fittings provide excellent corrosion resistance, extending the insulator’s lifespan.
  • 3. How do Composite Suspension/Tension Insulators differ from traditional porcelain insulators?

    Composite Suspension/Tension Insulators are lighter, more compact, and easier to install than porcelain insulators. They offer better resistance to environmental stressors like UV radiation, moisture, and pollution. Additionally, they have a higher mechanical strength due to the advanced materials and manufacturing techniques used.

  • 4. What voltage levels can Composite Suspension/Tension Insulators handle?

    Composite Suspension/Tension Insulators are suitable for a wide range of voltage levels, from 11kV to 1100kV, making them ideal for both transmission and distribution lines.

  • 5. What is the significance of using silicone rubber sheds in these insulators?

    Silicone rubber sheds provide excellent hydrophobicity, which helps to repel water and prevent contamination build-up. This reduces leakage currents and improves the overall performance and reliability of the insulator in harsh environmental conditions.

  • 6. How are the core rod and metal fittings connected in Composite Suspension/Tension Insulators?

    The connection between the glass fiber epoxy core rod and the metal fittings is made using advanced pressure welding techniques. This method, combined with automated ultrasonic defect detection, ensures high strength and integrity without damaging the core rod.

  • 7. Are Composite Suspension/Tension Insulators interchangeable with porcelain insulators?

    Yes, the metal fittings of Composite Suspension/Tension Insulators are designed to be compatible with those used in porcelain insulators, making them easily interchangeable.

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